CANISTER > INSTALLATION

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1. Install a new gasket to the fuel tank.
   

1. Engage the 2 claws and install the fuel tank vent tube to the fuel tank vent tube assembly.
   

2. Rotate the fuel tank vent tube in the direction of the arrow, insert the sender gauge in the direction of the arrow, which shows the fuel tank gauge insertion direction, and install the fuel tank vent tube assembly on the fuel tank.
   

   Text in Illustration 

   *1

   Arrows

   NOTICE:

   Do not bend the sender gauge arm.

1. Align the protrusion of the fuel tank vent tube assembly with the cutouts of the fuel tank.
   

   Text in Illustration 

   *1

   Cutout

   NOTICE:

   Ensure that the fuel suction tube gasket is in the correct position.

2. While holding the fuel tank vent tube assembly by hand, position the fuel pump gauge retainer and tighten it lightly by hand.
   

   NOTICE:

   Check that the contact surface of the fuel tank retainer is not scratched or damaged and prevent the entry of foreign objects.

3. Using a 6 mm hexagon wrench, set SST on the fuel pump gauge retainer.
   

   SST

   09808-14020   (09808-01410, 09808-01420, 09808-01430)
   

   NOTICE:

   Do not use any tools other than SST.

   HINT:

   1. Hold the fuel tank vent tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
      
   2. Align the ribs of the fuel pump gauge retainer with the tips of SST.
      

4. Using SST, align the marks on the fuel tank and fuel pump gauge retainer.
   

   Text in Illustration 

   *a	Hold
   *b	Turn
   *c	Starting Point
   *d	Lock Point
   *e	Front of Vehicle

   SST

   09808-14020   (09808-01410, 09808-01420, 09808-01430)
   

1. Install the No. 1 charcoal canister outlet hose on the fuel tank vent tube assembly.
   

   Text in Illustration 

   *1	Paint mark

   NOTICE:

   Install the No. 1 charcoal canister outlet hose with its yellow mark toward the rear of the vehicle.

2. Connect the No. 1 charcoal canister outlet hose.
   

1. Connect the No. 2 fuel evaporation tube to the fuel tank vent tube assembly and lock it by pushing in the retainers.
   

   Text in Illustration 

   *1	Retainer
   *2	Fuel Tube Connector
   *3	O-ring
   *4	Retainer
   *5	Fuel Pipe
   *a	Push

   NOTICE:

   1. Check that there are no scratches or foreign objects on the connecting part.
      
   2. Check that the No. 2 fuel evaporation tube is inserted securely.
      
   3. After installing the retainers, check that the No. 2 fuel evaporation tube is securely connected by pulling on it.
      

2. Engage the clamp and install the No. 2 fuel evaporation tube to the fuel tank.
   

1. Connect the No. 1 fuel evaporation tube to the fuel tank vent assembly and lock it by pushing in the retainer.
   

   Text in Illustration 

   *1	Retainer
   *2	O-ring
   *3	Retainer
   *4	Fuel Tube Connector
   *5	Fuel Pipe
   *a	Push

   NOTICE:

   1. Check that there are no scratches or foreign objects on the connecting part.
      
   2. Check that the No. 1 fuel evaporation tube is inserted securely.
      
   3. After installing the retainer, check that the No. 1 fuel evaporation tube is securely connected by pulling on it.
      

2. Install the No. 2 fuel tank cushion on the fuel tank
   

1. Connect the rear fuel emission tube to the fuel tank vent tube assembly.
   

1. Connect the fuel tank wire connector to the fuel tank vent tube assembly.
   

   NOTICE:

   After connecting the connector, check that the fuel tank wire is securely installed.

1. Clean and degrease the bolt holes.
   

2. Set the fuel tank and 2 fuel tank bands on the engine lifter.
   

3. Slowly raise the engine lifter and install the fuel tank onto the vehicle.
   

   NOTICE:

   Make sure that the fuel tank does not fall.

4. Tighten the 4 bolts in the sequence shown in the illustration, and secure the 2 fuel tank bands and the fuel tank.
   

   Torque:

   39 N*m{ 400 kgf*cm , 29 ft.*lbf }

1. Connect the rear fuel emission tube and lock it by pushing in the retainer.
   

   NOTICE:

   1. Check that there are no scratches or foreign objects on the connecting part.
      
   2. Check that the rear fuel tank emission tube is inserted securely.
      
   3. After installing the retainer, check that the rear fuel emission tube is securely connected by pulling on it.
      

1. Line up the pipe and connector and push them together until a "click" sound is heard.
   

2. Push the checker into lock it.
   

   NOTICE:

   1. Check that there are no scratches or foreign objects on the connecting part.
      
   2. Check that the fuel tank main tube is inserted securely.
      
   3. After installing the checker, check that the fuel tank main tube is securely connected by pulling on it.
      

1. Connect the inlet tube to the fuel tank assembly and lock it by pushing in the retainer.
   

   NOTICE:

   1. Check that there are no scratches or foreign objects on the connecting part.
      
   2. Check that the inlet tube is inserted securely.
      
   3. After installing the retainer, check that the inlet tube is securely connected by pulling on it.
      

   HINT:

   1. Insert the inlet tube until a "click" sound is heard.
      
   2. The quick connector cannot be locked when the tube is not inserted securely.
      

2. Connect the fuel tank breather tube to the fuel tank assembly and lock it by pushing in the retainer.
   

   NOTICE:

   1. Check that there are no scratches or foreign objects on the connecting part.
      
   2. Check that the breather tube is inserted securely.
      
   3. After installing the retainer, check that the breather tube is securely connected by pulling on it.
      

   HINT:

   The quick connector cannot be locked when the tube is not inserted securely.

1. Connect the No. 1 charcoal canister outlet hose.
   

   Text in Illustration 

   *1	Yellow mark

   NOTICE:

   1. Install the No. 1 charcoal canister outlet hose with its yellow mark toward the rear of the vehicle.
      
   2. After connecting the fuel tank breather tube and No. 1 charcoal canister outlet hose, check that the evaporation vent tube clamp is securely connected by pulling on it.
      

1. Engage the claw and install the No. 1 fuel tank protector with the 2 clips and 4 nuts.
   

   Torque:

   5.5 N*m{ 56 kgf*cm , 49 in.*lbf }

1. Pull the fuel tank wire through the floor, install the grommet in the floor, and connect the fuel tank wire connector.
   

1. Open the fuel tank cap to add fuel.
   

1. Check fuel pump operation.
   
   

   1. Connect the intelligent tester to the DLC3.
      

   2. Turn the ignition switch to ON and turn the intelligent tester main switch on.
      

      NOTICE:

      Do not start the engine.

   3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump /Speed.
      

   4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.
      

2. Inspect for fuel leaks.
   
   

   1. Check for fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts if necessary.
      

3. Turn the ignition switch off.
   

4. Disconnect the intelligent tester from the DLC3.